Renishaw probe and tool measurement systems for machine tools

Renishaw offers a comprehensive range of probing and tool measurement systems for CNC machine tools. Designed to improve machining accuracy and efficiency, our automated systems deliver significant cost savings and quality improvements. Machine tool probing and on-machine tool measurement is an established best practice in the machining industry. Manually setting and inspecting tools and parts can be detrimental to machining performance and profitability. Our probing and tool setting systems help manufacturers to reduce scrap rates, eliminate machine down-time, and improve component quality. Our solutions enable automated component set-up, in-cycle gauging, tool setting, and broken tool detection. When coupled with automatic offset updates, our technology enables you to machine with confidence, reduce set‑up times, and improve process control. Machine tool probing and tool measurement is the process of measuring the position, dimensions, and features of a workpiece or cutting tool on a machine tool. This ensures you meet required specifications and tolerances before and during the machining process. Precise workpiece and tool measurement on a CNC machine helps to achieve accurate and consistent machining results, enhancing productivity, and minimising the risk of costly errors. Machine tool probes for workpiece setting and inspection gather data on the shape, size, and position of a workpiece. Use to accurately measure features of machined parts and provide fast part set-up. Tool setting and broken tool detection systems measure the cutting tool itself, rather than the workpiece. They establish a reference point on the cutting tool and check for any wear or breakage.

Featured products

Probes for workpiece set-up and inspection

Enhance the efficiency of your CNC machining centres and lathes with our innovative range of automated machine tool probes for workpiece set-up and inspection. Streamline your operations and maximise productivity with our machine tool probing solutions. Machine tool inspection probes play a key role in achieving precision throughout the manufacturing process. These precision measurement devices provide automated workpiece set-up, in-process control, and part verification. Renishaw offers an extensive range of inspection probes for machine tools which support a breadth of applications. Our probes fall into three categories depending on which technology they use: standard-accuracy, high-accuracy, and scanning. Improve the accuracy and efficiency of your machining process with the world's smallest wireless probe for machine tools. Standard-accuracy CNC touch probes feature the original and reliable kinematic arrangement for 2D touch-trigger measurements. Our high-accuracy touch probes combine the kinematic mounting arrangement with strain gauges, resulting in superior touch-trigger accuracy. Scanning probes incorporating unique SPRINT™ technology, provide exceptional, high-speed, high-density 3D scanning data.

Tool setters and broken tool detectors

Achieve precise and efficient CNC machining with our automated on-machine tool setters and broken tool detectors. Explore our range of contact and non-contact solutions for CNC machines. Broken tool detectors identify whether tools inside a machine tool are broken or intact. On-machine tool setters can automatically detect broken tools as well; however, they can also measure tool geometry and update the tool offsets on the CNC. By finding and fixing tool errors, our automated on-machine tool setters and broken tool detectors improve part quality, reduce scrap costs, and increase confidence in machining processes. Automatically measuring cutting tools on the machine means there is no need for operators to spend time doing it manually. The risk of human error is reduced. By setting tools automatically, operators can spend time performing other activities on the shop floor. Our on-machine tool setters and broken tool detectors work seamlessly with many types of CNC machines for milling, turning, and grinding applications. Embrace this cutting-edge technology today to enhance your manufacturing capabilities and stay ahead in a competitive market.

Probing and tool setting software

Powerful, easy-to-use machine tool probe software A range of machine-resident and PC-based probing software solutions. Solutions Make the most of your probing hardware with a choice of flexible macro and PC-based probing software for a wide range of applications and machine tool controllers. For product information, please refer to the specific product pages. Further information on the range of available macro software packages can also be found in the data sheets below.Software solutions for: Tool setting Job set‑up Inspection and measurement Verification and reporting