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Carbide Drill Bit Success Case Sharing 2

TiN-Coated Carbide Drill Bit Case Studies 2

Real-world performance comparisons across industries

Power Generation Industry

Vc 96 m/min
fn 0.2 mm/rev
ap 35 mm
Industry

Hydraulic Pump Parts

Component

Hydraulic Flow Control Valve

Material

11SMnPb37 / 1.0737 (Free-Cutting Steel, 145 HB)

Coolant

External, Water-Soluble Oil Emulsion (8%)

Application

Bridgeport CNC Machining M8 Threaded Bottom Hole, Depth 35 mm, Peck Processing

⚠️ Before Use

The settings of the comparable high-quality drill meet the manufacturer's recommendations (vc = 64m/min, fn = 0.25mm/rev), but the tool life of 2300 holes is not satisfactory.

After Use

Our drill is slightly better than the comparable products in terms of tool life and productivity, and is the most cost-effective choice!

Agricultural Machinery Subcontractor

Vc 90 m/min
fn 0.05 mm/rev
ap 4 mm
Industry

Mechanical Parts

Component

Gearbox Housings

Material

C45 / 1.0503 (Carbon Steel, 225 HB)

Coolant

External Cooling, Water-Soluble Oil Emulsion (8%)

Application

Vertical CNC Drilling, Through-Holes

⚠️ Before Use

Long-term testing is ongoing to accurately evaluate the cost per hole for the most common operation - drilling steel housings.

After Use

Compared to similar competitive products, our drills (with TiN drill tips) have a tool life increase of 15% and the number of holes drilled is very similar to similar competitive products.

Metal Powder Component Manufacturer

Vc 40 m/min
fn 0.08 mm/rev
ap 4 mm
Industry

General Machining, Automotive Parts

Component

Spline Shaft Couplings

Material

11SMnPb37 / 1.0737 (Free-Cutting Steel, 145 HB)

Coolant

External Cooling, Water-Soluble Oil Emulsion (8%)

Application

Doosan CNC Lathe M3 Threaded Bottom Hole, 12 mm Deep, Pecking

⚠️ Before Use

The tool life of a competing uncoated solid carbide drill was stable at 1400 workpieces (vc = 27 m/min). It was difficult to resharpen the drill because it was almost destroyed.

After Use

Our titanium N (TiN) tip coated drill completed the entire batch of 2000 workpieces with no noticeable wear, higher cutting speeds, and a 48% increase in productivity.

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