Application of MEGA SYNCHRO Tapping Holder in Automotive Parts Manufacturing - BIG DAISHOWA
Application of MEGA SYNCHRO Tapping Holder
● Machining Process
● Workpiece Machining Difficulty
The tap has a long overhang, making it prone to breakage during the machining process, leading to unstable machining.
● Machining Method
The BIG Mega Synchro Tapping Holder was used to replace spring collet holders from other brands.
● Machining Example & Conclusion
Tooling Setup:
Cutting Parameters:
Summary & Result: The main difficulty in machining this part was the long tap overhang, making the tap prone to breakage. When using a spring collet holder, the tap broke after machining 100 holes. By switching to the Mega Synchro Tapping Holder with its built-in error compensation mechanism, the tap successfully machined 1000 holes. The holder effectively compensated for the machine's synchronization error, significantly improving the tap's service life.
● Tool Advantages & Machining Effect
Feature: The Mega Synchro Tapping Holder compensates for the synchronization error of the machine during synchronous tapping. It reduces the axial load generated by synchronization error to 1/10, thereby improving thread accuracy and extending tap life.
